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SENIOR DESIGN PROJECT

Group Project Description:

 

Design a space-frame chassis for a Formula SAE race car given suspention and engine mounting points. The design must meet safety compliance regulations.

 

Project Objectives:

 

Total weight:                      75lbs

Tortional rigidity:              1200 ft*lbm/deg

Budget:                                 Under $4000

 

Project Achievements:

 

Total weight:                      70.32lbs

Tortional rigidity:              1050 ft*lbm/deg (FEA Value)

Budget:                                 $2670

 

Personal Contribution:

 

I designed the space frame chassis by iterating the chassis with suspension and powertrain components in SolidWorks. Through the use of ANSYS, I simulated and analyzed its truss in the design phase of the project. Later, I was involved in helping to weld the frame. I built the head rest and machined the mounting tabs for suspenion as well.

 

Torsional rigidity

Torsional rigidity

Torque required to twist the chassis by 1 degree

Torsional stress

Torsional stress

Torsional stress under applied design loads

Rotational deflection

Rotational deflection

Rotational deflection under applied design loads

Tab von Misses stress analsys

Tab von Misses stress analsys

Head Restrain von Misses stresses

Head Restrain von Misses stresses

Florida Institute of Technology

Florida Institute of Technology

Complete CAD model

Milling

Milling

Machining suspension mounting tabs

Chassis of the formula

Chassis of the formula

Suspension of the Formula

Suspension of the Formula

Powertrain of the Formula

Powertrain of the Formula

Competition day

Competition day

Competition day

Competition day

Competition day

Competition day

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